Master Thesis: Development of a Coupled Structural and Contact Deformation Framework for Functional Tolerance Analysis

  • Motivation:
    Classical geometric tolerance analysis usually assumes rigid part behavior and neglects both manufacturing-related deviations and deformation effects during operation, although both can significantly affect functional performance. To enable a more realistic and functional tolerance analysis therefore requires these effects to be considered consistently and efficiently at an early design stage.

    This thesis addresses this challenge by contributing to the coupling of structural and local contact deformation models within a unified Skin Model Shapes-based tolerance analysis framework. Skin Model Shapes are digital representations of real, imperfect part geometries that include surface variations from their nominal shape. Based on this, the thesis supports a more realistic analysis of how deviations and deformations affect the functional behavior of mechanical assemblies.

    ✓ The core computational framework has already been developed as the foundation for this thesis.

    Key subject areas:

    1. Structural deformation analysis of non-ideal geometries

    2. Elastic contact deformation analysis at local interfaces

    3. MATLAB-based implementation and numerical workflow development

    4. Validation using simplified geometries and engineering case studies


    Contact Information:

  • PLCM September 22, 2026 at 11:52 AM

    Changed the title of the thread from “Development of a Coupled Structural and Contact Deformation Framework for Functional Tolerance Analysis” to “Master Thesis: Development of a Coupled Structural and Contact Deformation Framework for Functional Tolerance Analysis”.